Design and Implementation of a Neural Network for Thermo-Mechanical Simulation in Additive Manufacturing

The WAAM (Wire Arc Additive Manufacturing) process is a metal additive manufacturing method that allows for the production of large parts with a high deposition rate. However, this process results in highly stressed and deformed parts, making it complex to predict their geometric and mechanical characteristics. Thermomechanical modeling is crucial for predicting these deformations, but it requires significant computational resources and long calculation times. The NEUROWAAM project aims to develop a precise and fast thermomechanical numerical model using neural networks to predict the physical phenomena of the WAAM process. An internship in 2025 will provide a database through thermomechanical simulations using the CAST3M software. The post-doc's objective is to develop a neural network architecture capable of learning the relationship between the manufacturing configuration and the thermomechanical characteristics of the parts. Manufacturing tests on the CEA's PRISMA platform will be conducted to validate the model and prepare a feedback loop. The CEA List's Interactive Simulation Laboratory will contribute its expertise in accelerating simulations through neural networks and active learning to reduce training time.